Basic Info.
Model NO.
AAC block machine
Certification
SGS, CE, ISO, ISO9001: 2000, ISO 9001:2000, ISO 9001:2008
Type
Concrete Iron Molding Machinery
Method
Autoclaved Aerated Concrete
Processing
Brick Molding Machine
Brick Raw Material
Concrete
10,000 Cbm AAC Plant
AAC Block Plant
Specification
CE, SGS, SGS, ISO9001: 2000, RoHS, ISO 9001:2000,
Product Description
autoclave aerated AAC block machinery
1.ISO9001/CE /SGS,BV
2.20 years AAC experience
3.Good service after sales,whole-life service
3.high quality,competitive price
2015 Automatic aac block machine concrete block making machine south africa
Product Description
I. Introduction of AAC block machine :
Areated concrete block (light block ) is the light and porous buidling material. It has light keeping temperature can't burn and other advantages.it can be made into many kinds of bricks forexample:600×200×100,80×80×180,240×115×53,600×200×125),they could be used industry building and common building.They are more and more popular in the world.In the future,they will replace the Clay brick completely.
Areated concrete common conception Common concrete density is usually 1600-2400kg/m3,but Areated concrete are 500kg/m3,600kg/m3,700kg/m3.It has not the big grain,main use silicon material (for example:coal ash,sand,stone dust and others ),through making the material small for example sand,they can be used directly if has enough degree of small (for example coal ash.Mixing calcium material lime cement water to a special slop,then add the aluminum dust and the additive.Make the aluminum dust and the special slop have a Chemical reflect.then produce Hydrogen to make the concrete slop to expanding or swell,foam.Next,put them into the curing room to concreting cutting steaming curing,last,there will bacome the light brick,the porous rate is 70-80%.
II .Raw material of AAC blocks :
Fly ash aac block machine
Name | unit | Cement lime fly ash |
Fly ash | % | 65-70 |
Cement | % | 6-15 |
Lime | % | 18-25 |
Gypsum | % | 3-5 |
Aluminum powder paste(600kg/m3) | 1/10000 | 8 |
Water & material rate | | 0.60-0.65 |
Casting system | OC | 36-40 |
Aluminum mixing time | S | 30-40 |
Sand aac block machine
Name | Unit | Cement Lime Sand |
Sand | % | 55-65 |
Cement | % | 10-20 |
Lime | % | 20-30 |
Gypsum | % | 2-3 |
Aluminum powder paste(600kg/m3) | 1/10000 | 8 |
Water & material rate | | 0.65-0.75 |
Casting system | OC | 35-38 |
Aluminum mixing time | S | 30-40 |
III.AAC block production line Producing processing
A.the Fly Ash is mixed with water, and made Slurry in a slurry mixture. If Sand is used as a base material,
we need a ball mill to grind the sand to fine power. The slurry making process is same sand.
B.After Slurry is made, the slurry is stored in slurry storage tank, where the slurry is constantly agitated.
Care is taken to run the slurry storage tank all the time, so that is never settles down the particles.
C.Then a weigh batcher weighs the Slurry, lime, OPC, Gypsum and aluminum power in preset quantities, and
mixes thoroughly. The mixture also pours the mix into the mould carried n the mould cart. The full pouring
of the mixture is just enough to fill around 50% of the mould.
D.Then the mould is kept in a warm chamber for 2 hours, so that the aeration and the light initial setting
takes place.
E.Next process is de-molding process of the big block, in which a sophisticated overhead hoist takes the
mould, demoulds the block.
F.Next process is the level wire cutting of the Block, while the block passes on the cutting trolley through
the series of wires. This process follows a vertical wire cutting where as the block remains stationary, and
the cutter cuts the block vertically.
G.The final cut blocks are Steam cured in autoclaves for 8 hours at 12 KG/Sq cm pressure, and 200D C
H.The product is ready on the same date to go into the market
IV. AAC block machine equipment parts
( just for reference, we can according to your capacity and requirements to decide to accurate equipment)
1.The part made by Lingtong |
I. Raw Material Preparing Process |
NO. | Name | Specifications | Quantity |
1 | Batch Machine | 2.5m³ | 2set |
2 | Belt Conveyor | 8m×0.6 m | 1set |
3 | Slurry Mixer | 5m³ | 1set |
4 | Waste Slurry Mixer | 4m³ | 1set |
5 | Slurry Pump(YZ) | 80YZ80-20 | 4set |
6 | Slurry Storage Tank | 30m³ | 2set |
7 | Waste Slurry Tank | 30m³ | 1set |
8 | Cement Silo | 45m³ | 1set |
9 | Lime Silo | 45m³ | 1set |
II. Pouring, Mixing Process |
10 | Slurry Weighing Tank | 6T | 1set |
11 | Powder Weighing Tank | 3T | 1set |
12 | Air Compressor | V-O-17/B | 1set |
13 | Screw Conveyor | Φ219×2.5m | 3set |
14 | Aluminum Mixer | 0.05m³ | 1set |
15 | Casting Mixer | 4.8m³ | 1set |
16 | Mould Carrier | 4m×3m | 1set |
III. Curing Process |
17 | Mould Box | 5250×1660×880mm | 20set |
18 | Plate of Mould Box | 4970×670×170mm | 182set |
19 | Winch System | 4KW-35 | 5set |
IV.Grouping, Reverse Process |
20 | Crane Turning Machine | 6.3 M×2 M-P=5T | 1set |
21 | Hydraulic System of Turning Machine | 7.5KW -20Mp | 1set |
22 | Crane&Block Carrier | 5.5 M×2 M-P=3.5T | 1set |
23 | Oil Tank of Block Carrier | 5.5 KW -20Mp | 1set |
V. Cutting Process |
24 | Frequency Conversion Cutting Machine | 3.7 M×1.4M | 1set |
25 | Level Cutting Machine | 5000×2300×2200mm | 1set |
26 | Vertical Cuting Machine | 5480×2350×2800mm | 1set |
27 | Hydraulic System of Vertical Cut Machine | 5.5 KW -20Mp | 1set |
VI. Autoclaving Process |
28 | Winch Machine before Autoclave | 5T | 1set |
29 | Steam Cart | 5M×2M | 54set |
30 | Winch After Autoclave | 5T | 2set |
VII.Electric Controlling System |
31 | Automatic PLC Control Cabinet &Wires | Siemens,Schneider | 3set |
VIII.Mould Box Recycle Using System |
32 | Plate Conveyor | 0.87×0.25 | 16set |
The other parts from our parts supplier |
1 | Jaw Crusher | PE200×350 | 1set |
2 | Bucket Lift Machine | HL200 | 1set |
3 | Raymond Mill(include dust removal) | 4R3216 | 1set |
4 | Vibrate Feeder | 0-10T | 1set |
5 | Bucket Lift Machine | D250 | 1set |
6 | Coal Boiler | DZL6-1.6MPA | 1set |
7 | Autoclave | Φ2.5m×31m | 6set |
8 | Steam Distribution Cylinder | Φ325 | 2set |
3.The parts need buying locally by buyer |
1 | Cast Building | Welding Steel Construction | 1set |
2 | Steam Room&Pipe | Brick&Concrete DN80 | 1set |
3 | Steam,PPR Water Pipe&Valve | DN80/50/25 | 1set |
4 | U-steel(MouldBox) | 18# | 124m |
5 | Crane Rail | 24kg/m | 90m |
6 | H Steel | 350×175×7×11 | 90m |
7 | Crane Pillar | Φ180×5 | 50m |
8 | Light Rail | 12kg/m | 1000m |
9 | H Steel(Plate Transport) | 100×100×6×8 | 60m |
→That's all,thank you!
→If you want to know more info, such as detail photos, shipping cost, working video etc. ,
Please kindly click the below "send" button now!
↓
Address:
No. 88, Gaotang Economic Industry Area, Liaocheng City, Shandong Province, Liaocheng, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001
Company Introduction:
We are offering a wide range of concrete block making machine that is perfect for concrete block making especially casting of hollow, solid concrete blocks. Fabricated following specified industrial procedures, these are widely acknowledged for their sturdy construction, excellent performance and durable finish standards. The bricks making plant, provided by us, is higher in grades, performance, and working life. The blocks making plant can be availed from us at competitive prices.
The bricks making plant is a fly ash brick making vibro-hydraulic press, which is a fully automatic machine. The bricks making plant is acclaimed by the worldwide clients for its superb efficiency and long working life.
As as a specialized manufacture and exporter for this product in China, we can supply block making machine with high quality and competetive price. Hope can cooprate with you. Compared with traditional clay brick, AAC block is the most economical and eco-friendly building material. As a kind of new building material, AAC block will be the ideal choice for all kinds of modern buildings.
We are prominent manufacturer, exporter, trader and supplier of block making Machines, concrete block machines, Interlocking paver Machines, block Machines, AAC block making machineand cutting machines, brick plants, etc. These machines are widely used for building construction and are appreciated for application specific design, precision functionality, optimum performance, longer serviceability, impact resistance, high tolerance and strength.