Basic Info.
Type
Aerated Concrete Block Machine
After-Sales Service Provided
100% Sale Service Packaged
Brick Raw Material
Concrete, Sand/Fly Ash
Dimension(L*W*H)
Block Sizes Can Be Customized
Method
Aerated Concrete Block Machine
Voltage
380V, a Per Local Requests
Place of Origin
Shandong, China (Mainland)
Delivery Detail
Within 30 Days
Trademark
Shandong Lingtong
Specification
CE Rohs SGS ISO9001: 2008
Origin
Shandong Liaocheng
Product Description
AAC blocks are made of fly ash,lime,cement,gypsum and aluminium powder,and with the procedures of crush-ing,measuring,mixing,pouring,autoclaving and cutting. AAC block has advantages of extremely light weight,excellent thermal insulation,heat insulation,energy conservation,waste recycling,convenience.As a new building material,AAC is emphatically promoted by the word
1.AAC block plant preparation work
1. Land of 4 Acres is Required
2. Workshop area -approximately 30000 Sq Mt or 30000 sft
3. Total Plant area( construction area ) = 4500 Sq Mt or 45000 sft
4. Power connection needed - 500 KVA
5. Ideal manpower requirement is 40 nos. (Skilled - 10, semi skilled-10 and unskilled 20)
6. Skill division 40 workers = Main plant 2 nos of 10 hour shifts 15 people each + Boiler & Autoclave section 3 people in 3 shifts of 8 hours
7. Water requirement approximately 225 Tons per Day.
8. Fly Ash requirement approximately 225 Tons per day
9. The above power and plant calculations are based on Fly ash based AAC without Lime Crushing Unit and Ball mill for sand. If the process so require, we may add them at a later stage. But surely we give provisions for them at site right from installation stage
10. 300 working days is considered in a year through 333 days a year is possible.
11 Fly to be provided free of cost by power plants. Only transportation to be arraigned by Project. Average distance of 250 KM
12. Carbon Credit is estimates are for reference purpose. The Project owner must handle his part of CDM project to get Carbon credits, through independent consultants. Please check the form of CDM after 2012
13. AAC Blocks of all sizes will be manufactured according to the market requirement, though mainly stipulated sizes as per the BIS standards.
2.AAC BLOCK PLANT WORKING PROCESS
The Process of manufacture is simple t follow, and complex to implement.
First, the Fly Ash is mixed with water, and made Slurry in a slurry mixture. If Sand is used as a base material, we need a ball mill to grind the sand to fine power. The slurry making process is same sand.
After Slurry is made, the slurry is stored in slurry storage tank, where the slurry is constantly agitated. Care is taken to run the slurry storage tank all the time, so that is never settles down the particles.
Then a weigh batcher weighs the Slurry, lime, OPC, Gypsum and aluminum power in preset quantities, and mixes thoroughly. The mixture also pours the mix into the Mould carried n the mould cart. The full pouring of the mixture is just enough to fill around 50% of the mould.
Then the mould is kept in a warm chamber for 2 hours, so that the aeration and the light initial setting takes place. Next process is de-molding process of the big block, in which a sophisticated overhead hoist takes the mould, demoulds the block.
Next process is the level wire cutting of the Block, while the block passes on the cutting trolley through the series of wires. This process follows a vertical wire cutting where as the block remains stationary, and the cutter cuts the block vertically.
The final cut blocks are Steam cured in autoclaves for 8 hours at 12 KG/Sq cm pressure, and 200D C.
3.AAC Block PLANT RAW MATERIAL
Cement lime fly ash style aerated block raw material proportion
Name | Unit | Cement lime fly ash |
flash | % | 65-70 |
cement | % | 6-15 |
lime | % | 18-25 |
gypsum | % | 3-5 |
Aluminum powder paste(600kg/m3) | 1/10000 | 8 |
Water & material rate | | 0.60-0.65 |
Casting system | 0C | 36-40 |
Aluminum mixing time | S | 30-40 |
Cement lime Sand style aerated block raw material proportion
Name | Unit | Cement Lime Sand |
Sand | % | 55-65 |
Cement | % | 10-20 |
Lime | % | 20-30 |
Gypsum | % | 2-3 |
Aluminum powder paste(600kg/m3) | 1/10000 | 8 |
Water & material rate | | 0.65-0.75 |
Casting system | OC | 35-38 |
Aluminum mixing time | S | 30-40 |
4.AAC block advantages
3. Environmental friendly: needs no burning/backing
4. Strength: Higher Strength Bricks.
5. Uniform Shape: Easier and faster Brick working.
6. Uniform Shape: Less Mortar in Brick work.
7. Uniform Shape: Less Mortar in Plaster.
8. Natural Concrete: Gains strength over time.
9. Natural Concrete: Walls can be left exposed/un pl
10. Better heat & sound insulation compared to red B
11. Far Lesser brakeage during handling & transporta
12. Better Vibration resistance compared to red Brick
13. Light weight : Faster and easier transportation
14. Light weight : Faster and easier brickwork
15. Light weight : saves structural concrete by 35%
FAQ:
1. Minimum Order Quantity?
MOQ is 25 tons, your quantity is ok, sample is available.
2. What kind of terms of payment?
T/T, L/C,D/A,D/P,Western Union are available.
3. What grams of the product can you offer?
These products can be customized according to your requirement.
4.Can you do Customization & Reproduction if I provide a photo?
Yes, we do Customization & Reproduction service, please check the details and sample above.
You need to send the pictures to our email, tell us the specification you want,
then we will quote you exact price. We will take photos for you check.
5. Does the packaging safe and arrive in good conditions?
Yes, safe Packing guarantee, all the products will arrive your door under good conditions.
We response to problem of shipping if there unfortunately is.
6. How long does it usually take to deliver the product?
We'll make the shipment to you immediately. It will take about 18 to 40 days arrive worldwide.
Accurate delivery time depends on the specific quantity
7.Is drop shipping abailable?
Yes, it is, we can send to worldwide.
why you Choose us
· ISO System
· SGS and BV Audited company .
· Industry experience over 20 years.
· Management Systems-Internal Software
· Finished Product Inventory-More Than 500 sets.
· Shipment of goods -More than 30 countries worldwide.
· We have the most convenient transport and prompt delivery.
· We offer competitive price with best service .
· We have high technical production line with top quality products.
· We have win high reputation based on best quality products.
If you need more information about this product,please kindly contact me by below:
Sunny Lingtong (sales manager)
Mp: +86-18180513163
Tel: 0086-28-83128323
Fax:0086-28-83138323
Web:http://ltblockmachine.en.made-in-china.com
Welcome to visit our factory.
Address:
No. 88, Gaotang Economic Industry Area, Liaocheng City, Shandong Province, Liaocheng, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001
Company Introduction:
We are offering a wide range of concrete block making machine that is perfect for concrete block making especially casting of hollow, solid concrete blocks. Fabricated following specified industrial procedures, these are widely acknowledged for their sturdy construction, excellent performance and durable finish standards. The bricks making plant, provided by us, is higher in grades, performance, and working life. The blocks making plant can be availed from us at competitive prices.
The bricks making plant is a fly ash brick making vibro-hydraulic press, which is a fully automatic machine. The bricks making plant is acclaimed by the worldwide clients for its superb efficiency and long working life.
As as a specialized manufacture and exporter for this product in China, we can supply block making machine with high quality and competetive price. Hope can cooprate with you. Compared with traditional clay brick, AAC block is the most economical and eco-friendly building material. As a kind of new building material, AAC block will be the ideal choice for all kinds of modern buildings.
We are prominent manufacturer, exporter, trader and supplier of block making Machines, concrete block machines, Interlocking paver Machines, block Machines, AAC block making machineand cutting machines, brick plants, etc. These machines are widely used for building construction and are appreciated for application specific design, precision functionality, optimum performance, longer serviceability, impact resistance, high tolerance and strength.